By Tim Vaughan
— September 6th, 2024
Manufacturing moves fast—and so do the challenges that get in the way of productivity. When workers don’t have access to timely information, everything slows down: production flow, safety compliance, and even day-to-day communication.
Digital screens placed across the factory floor help teams get real-time updates, respond to issues faster, and stay aligned on goals. They also support safety messaging, employee engagement, and smoother workplace communication.
Digital signage solves this challenge. Strategic screens across production areas deliver instant updates, safety alerts, and performance data where workers actually see them. The human brain processes visuals in just 13 milliseconds, according to MIT neuroscientists, making digital displays the fastest way to communicate on a busy factory floor.
In manufacturing plants, it’s inevitable that machines can break down, but nothing wrecks factory floor efficiency, safety, and productivity, like broken and ineffective communications.
And yet, traditionally, manufacturing workers have been regarded as the most difficult to get information to because of the nature of their work. They’re not like office employees who sit at computers, or frontline workers who have mobile devices—many workers in manufacturing facilities have neither email nor mobile phones at work.
But these days—as the best manufacturers know—there’s an incredibly powerful communication tool that solves these problems and is ideally suited for getting essential information to factory floor workers and keeping them informed. It’s called digital signage and, as this blog will show, it’s highly effective in so many ways, not least because the human brain processes visuals much faster than text. For example, MIT neuroscientists have found that our brains can identify images seen for as little as 13 milliseconds!
But the power of digital signage isn’t simply about the ability of people to process information quickly—although that undoubtedly helps. Dynamic digital displays, strategically placed across the production floor, have the power to transform productivity, enhance communication, and elevate safety protocols.
At Poppulo, we’re more aware than most about the terrific power of digital signage in manufacturing because we see it up close every day with the top-flight companies that use our platform, across a wide range of sectors, from aerospace to construction.
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So, let’s take a closer look at how digital signage can revolutionize manufacturing operations, improving productivity, one pixel at a time. (existing into)
Imagine a production line where workers no longer need to hunt down supervisors for updates. Digital signage provides real-time information on production targets, machine status, and inventory levels.
Whether it’s displaying the number of units produced today or the current order backlog, these screens empower employees with instant insights.
An instantaneous feedback loop can lead to better decision-making and quicker problem-solving, keeping the manufacturing line running smoothly. No more guessing games; just data-driven decisions.
The heart of any factory beats in sync with its machinery and in the usually vast expanse of a manufacturing floor, visibility matters. And nothing beats digital signage for high-impact visibility!
Screens strategically positioned near workstations allow everyone to see the big picture—even if they’re hundreds of yards from other colleagues. Whether it’s assembly workers or supervisors, everyone stays on the same page, reducing confusion and increasing the overall flow of information.
From production schedules to quality control metrics, these screens eliminate blind spots. When workers can look up and at a glance know what’s happening across the floor, it helps improve productivity.
When employees have real-time access to performance data, they can see how their efforts contribute to the company’s objectives, and by knowing exactly how much progress has been made or how much needs to be done, they can stay motivated and adjust their work pace accordingly. This level of transparency enhances workforce efficiency, minimizing idle time and ensuring resources are used optimally.
Driving Manufacturing Efficiencies with Improved Factory Floor Communications
Manufacturing facilities are like intricate ecosystems, with various teams working in harmony. Digital signage can broadcast consistent messages to all corners, whether it’s a safety reminder, a quality assurance update, or a shout-out to the night shift, everyone receives the same information. No more whispers lost in the machinery’s hum.
In multinational factories, language diversity can hinder effective communication. Enter digital signage with multilingual capabilities. A safety alert in English when many workers might have a better understanding of Spanish or French? That’s just poor communication.
Digital signage can be used to deliver content in the language or languages your workforce needs. In this way, screens can be used to bridge linguistic gaps, ensuring critical information reaches every worker, regardless of their native tongue.
Safety isn’t negotiable. Digital signage reinforces compliance with health and safety regulations. From reminders to wear protective gear to emergency evacuation routes, these screens keep safety top of mind. When a flashing sign warns of a hazardous area, workers pay attention. Lives are safeguarded, and productivity remains uninterrupted.
Beyond rules, regulations, and emergency alerts, safety awareness matters in other ways. Digital displays can showcase count-up timers, showing the elapsed time since the last recordable incident. Applications like this keep safety top-of mind, providing a subtle nudge that prevents accidents and keeps the production floor humming smoothly.
Digital signage isn’t a one-way street, with information just coming at employees. It invites interaction. Imagine a screen where employees post kudos for exceptional teamwork or share process improvement ideas. These displays become virtual bulletin boards, fostering collaboration. When workers feel heard, connected, and appreciated, productivity thrives.
Culture isn’t built in boardrooms; it’s woven into and shaped by the everyday interactions of every workplace. Digital signage can be used to celebrate birthdays, milestones, and company achievements. It’s these types of things that bond teams together and strengthen culture.
These moments create a sense of belonging—a shared purpose that fuels productivity. Incidentally, the importance of that sense of belonging cannot be overstated: it’s the single most powerful influence on employee wellbeing.
Digital signage isn’t just for communication and engagement; it’s also a powerful tool for streamlining training and ensuring employees retain essential knowledge.
By showcasing training materials, schedules, and resources on digital screens, manufacturers can provide easy access to crucial information, reducing training time and boosting efficiency and therefore productivity.
Additionally, digital signage reinforces training messages, helping employees remember what they’ve learned. Displaying key points, reminders, and best practices on screens can solidify knowledge and enhance overall performance.
Numbers tell stories. They are also key to quickly analyzing production performance on a team and individual basis, which is where digital signage on a factory floor excels. Manufacturers can use digital screens to display individual or team performance metrics, keeping everyone motivated and focused on their goals.
By making this information public and workers seeing their impact quantified, they tend to strive for further improvement, pushing the needle toward productivity gains.
The impact of recognition as a powerful motivator is often underrated, and digital signage provides an easy way to celebrate employee achievements. Whether it’s acknowledging outstanding performance, safety milestones, or years of service, public recognition fosters a positive work environment.
And it’s not just the person getting the shout out that feels good about it and appreciates the public recognition—when their colleagues see that the company cares and appreciates their efforts, it has a domino effect across the company.
That culture of recognition helps create higher morale, increased productivity and, ultimately, reduced employee turnover. Just how easy to reap high-value benefits from low-cost recognition is highlighted by Gallup: The Importance of Employee Recognition: Low Cost, High Impact.
Pinpoint what you want to improve—cycle time, downtime, defects, safety compliance, or engagement. Select KPIs tied directly to manufacturing productivity.
Place displays where they naturally fit into daily routines: production lines, entry gates, breakrooms, warehouses, and safety zones. Visibility should be immediate and unobstructed.
Tailor content for each department—production, maintenance, logistics, quality, safety. Use real-time dashboards, multilingual messages, and targeted updates to match needs.
Track screen engagement, message performance, and operational outcomes. Look for patterns: Are teams responding faster? Has downtime decreased? Are safety incidents trending down?
Use insights from supervisors and workers to refine what’s shown. Remove what’s not useful, double down on what drives action, and keep screens fresh to maintain attention.
Automatically display live production data, queue status, KPI dashboards, and alerts—all pulled from your existing systems.
Connect signage with email, mobile, and other workplace communication tools so content stays consistent across every channel.
Poppulo helps manufacturers deliver targeted safety messages, celebrate employees, improve visibility across the floor, and streamline daily operations—all from one centralized platform.
Digital signage is more than just a communication tool; it’s a catalyst for productivity that enhances every facet of manufacturing. It improves real-time visibility, reduces downtime, strengthens communication, boosts engagement, and keeps safety top-of-mind.
As technology advances, the role of digital signage in manufacturing will continue to grow, offering innovative ways to streamline operations and boost efficiency.
Incorporating digital signage into your manufacturing facility means investing in a more efficient, safer, and collaborative workplace, ultimately leading to improved productivity and growth.
The future of manufacturing is digital, and digital signage is at the forefront of this transformation. Poppulo continues to push the boundaries of digital signage. If you would like to find out more about how we can do for you what our digital signage does for many of the world’s most successful manufacturers, you can contact us here.
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It provides real-time updates, reduces downtime, aligns teams on goals, and speeds up decisions by making data visible instantly.
Production KPIs, safety alerts, shift updates, training reminders, recognition messages, and workflow instructions.
It delivers quick alerts, compliance reminders, emergency instructions, and incident tracking—all in clear, high-visibility formats.
Yes. It connects with workplace platforms, production systems, and data sources to automate and standardize content across channels.
Downtime, cycle time, output per shift, safety incidents, employee engagement, message reach, and overall operational efficiency.